Case Study

By consistently monitoring the moisture levels, we avoid unnecessary over-drying, enabling the production of the final product at its best quality. This approach allows for a decrease in the drying system's temperature when the material reaches the established moisture range, resulting in reduced energy consumption. This optimization not only enhances the efficiency of the drying process but also contributes to a more sustainable and cost-effective production. Our commitment to moisture control not only ensures product quality but also aligns with our dedication to environmental responsibility and operational efficiency.

These include tube perforation during transport, especially when using materials with high glass fiber content, the use of ambient air for transport, and a decline in dryer efficiency requiring component replacement. Detailed monitoring has allowed for timely interventions, enhancing the reliability and continuity of the production plant.

By mitigating issues related to acetaldehyde formation and aesthetic defects, the system has bolstered the robustness of preforms, ensuring a high-quality final product.

The precise control of moisture content has also led to a remarkable increase in the productivity of the injection molding machine. By minimizing the adverse effects of moisture, process speed and efficiency have been optimized, resulting in faster and more consistent production cycles. This has directly contributed to waste reduction, enhancing the sustainability and overall efficiency of preform production. In summary, our moisture monitoring system not only tackles material and product quality challenges but also translates into a tangible increase in productivity and a significant reduction in waste. It stands as a key element for excellence in PET preform production.

Our system plays a pivotal role in monitoring moisture levels in plastic granules during the production of various automotive components. The precise control of moisture content results in significantly more robust final products, minimizing the occurrence of aesthetic defects in components such as bumpers, dashboards, and other vehicle parts. The widespread application of our system extends to the molding phase of headlights, where impeccable transparency is crucial. Our system is indispensable for ensuring that headlights are not only visually clear but also transparent to light. By facilitating moisture control throughout the manufacturing process, our system contributes to the production of automotive components that not only meet but exceed safety standards, enhancing both the durability and aesthetic quality of the final products. This underscores our system's integral role as a reliable solution for achieving optimal performance and compliance in the automotive industry.

In contexts where preserving the integrity of the final product from moisture influences is a priority, our system stands out as a reliable and advanced solution.

The primary challenge was to ensure precise moisture control throughout all phases of the plastic components' production process. Our solution provides constant monitoring that not only allows for timely detection of moisture variations but also offers complete process traceability, a crucial aspect in the medical industry.

The results have demonstrated substantial improvements in the quality of the final product, significantly reducing defects related to moisture. The ability to maintain moisture control and provide detailed process traceability translates into waste reduction, solidifying our system as a strategic investment in the medical industry, particularly in the production of small-sized medical components.